Midwest Sausage & Peppers on the Grill

This Midwest Sausage & Peppers recipe is the kind of no-fuss, big-flavor meal that defines backyard grilling at its best. Rooted in classic cookout traditions, it brings together juicy sausages, sweet charred peppers, and caramelized onions into one hearty, satisfying dish that’s built to feed a crowd. Whether you’re cooking for a casual weeknight dinner or a weekend gathering, this is the kind of recipe that delivers comfort and bold flavor in every bite.

What really sets this version apart—featured in our "American Flame" BBQ box—is the layering of flavor from two standout products. Hi-West Montana Buttery Herb Seasoning adds a rich, savory backbone to the vegetables, enhancing their natural sweetness while bringing in a subtle herbaceous depth. As everything hits the grill, that seasoning melds with the smoky char, creating a perfectly balanced base for the dish.

Then comes the finish: Chicago Fire BBQ Sauce by Old Southern BBQ. This isn’t just a topping—it’s a punchy, fiery glaze that transforms the entire skillet. As it tightens over the sausage and vegetables, it adds a bold kick of heat with just enough sweetness to keep things balanced. The result is a crave-worthy combination of smoky, savory, and spicy that keeps you going back for another bite.

It’s also a versatile recipe that adapts easily to your setup. While it shines over direct flame with a hot grill and cast iron, you can take it a step further by starting the sausages on the smoker for an extra layer of wood-fired flavor before finishing them over high heat. However you cook it, this dish captures the spirit of American grilling—simple ingredients, bold seasoning, and flavors that come alive over fire.

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Midwest Sausage & Peppers on the Grill

Author:

Gary - Grill Masters Club

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Servings

4-6

Prep Time

15 minutes

Smoky sausage, charred peppers & onions, and bold heat come together in this backyard classic. Hi-West Buttery Montana Herb Seasoning builds rich, savory depth into the vegetables, while Chicago Fire BBQ Sauce by Old Southern BBQ adds a punchy, fiery finish. It’s simple, satisfying, and built for grill nights.

Ingredients

• Get the rub and sauce featured in this recipe in our “American Flame” BBQ box — available while supplies last!
• 1–2 Tbsp Hi-West Montana Buttery Herb Seasoning
• ¼–½ Cup Chicago Fire BBQ Sauce by Old Southern BBQ
• 5–6 Fresh Sausages (Italian or Bratwurst)
• 2 Bell Peppers, Sliced
• 1 Large Onion, Sliced
• Olive Oil
• Grill Basket
• Cast Iron Skillet

Directions

1. Preheat grill to 400-450°F and create two zones: direct and indirect heat.

2. Place sausages over indirect heat, close the lid, and cook 8–12 minutes, turning once.

3. Toss peppers and onions with olive oil and Hi-West Montana Buttery Herb Seasoning.

4. Cook vegetables over direct heat in a cast iron skillet or grill basket for 10–14 minutes, stirring occasionally, until softened and lightly charred.

5. Move sausages to direct heat and sear 60-90 seconds per side until browned and the internal temperature reaches 155-160°F.

6. Slice sausages if desired and combine with the vegetables. Drizzle with Chicago Fire BBQ Sauce by Old Southern BBQ and cook 1–2 minutes to allow the sauce to tighten and cling.

7. Rest 3–5 minutes before serving.